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How Fall Protection Equipment Safety Inspections Can Ensure Worker Safety

According to the Occupational Safety and Health Administration (OSHA), workers should conduct thorough inspections of fall arrest and protection equipment before each use and at least once a year by a competent person.

Falls remain a leading cause of work-related injuries and fatalities across various industries, underscoring the critical importance of fall protection equipment. Fall arrest and protection systems are essential to safeguard workers performing tasks at height. However, ensuring the reliability of these systems is not a one-time effort.

Regular safety inspections play a vital role in maintaining the effectiveness of fall protection gear. Understanding why and how these inspections should be conducted can help create a safer work environment, reducing the risk of falls and promoting worker well-being.

This article will delve into the significance of fall protection equipment safety inspections, exploring specific inspections for horizontal lifelines, vertical lifelines, harnesses, lanyards, and carabiners.

Fall Arrest Safety Inspections

Horizontal Lifeline

A horizontal lifeline (HLL) system provides a secure anchor point for workers to move horizontally along a fixed path. Before each use, a competent person should inspect the HLL system. They must check all screws, bolts, and metal components to ensure no deterioration or damage.

The ropes must be examined for broken wires or threads and other signs of wear. Additionally, sleeves, connectors, and the impact detection system should be checked for proper installation and functionality.

Vertical Lifeline

Vertical lifeline systems are designed to provide continuous fall protection for workers climbing ladders or structures. To ensure the safety of workers, these systems should undergo routine inspections based on the manufacturer's instructions before each use.

The vertical lifeline, ladder structure, body harness, brackets, cables, cable guides, and fasteners should be thoroughly examined during reviews. Furthermore, safety sleeves should be inspected, and if a fall occurs with the ladder safety sleeve or the system, the entire system must be locked out and inspected by a competent person.

Fall Protection Equipment Safety Inspections


A safety harness, which distributes the impact of a fall throughout the body, is an essential part of fall prevention systems. Before each use, workers should check their harnesses for stitching, rivets, and metal connection points that are burnt, cracked, or torn. 

Examination of buckles, webbing, belt ends, and D-rings is highly recommended. It is essential to take any damaged harness out of operation so that it may be repaired or replaced because even slight defects increase the chance of failure.


A lanyard is a device used in fall protection systems to connect the worker's harness to an anchor point. During inspections, the double-action opening on the snap hook should be checked to ensure the lock and gate function smoothly and securely.

Inspectors should also look for signs of fraying, tears, and chemical or burn damage in the webbing and stitching of the lanyard. In the case of a shock-absorbing lanyard, inspect the shock-indicator threads to ensure they are not exposed, as this could indicate previous damage.


Carabiners are essential connectors in fall protection systems. Inspections should include examining the carabiner for deformities, cracks, corrosion, or rust. The self-locking mechanism must be in good working order, as fall protection carabiners without self-locking mechanisms are unsuitable. Surface rust can be cleaned, but deeper rust requires immediate replacement.

Why is Fall Protection Equipment Safety Inspection Important?

Regular safety inspections of fall arrest and protection equipment are crucial for several reasons. Firstly, these inspections help identify any damages, wear, or defects that may compromise the effectiveness of the equipment in preventing falls.

The risk of equipment failure during a fall event is significantly reduced by catching and addressing issues early. Moreover, safety inspections instill confidence in workers, ensuring they use reliable and safe equipment while working at height. This enhances overall worker morale and productivity.

How Often Should You Perform Fall Protection Equipment Safety Inspections?

Various regulatory standards guide the frequency of fall protection equipment safety inspections. OSHA regulations require a competent person to inspect all fall protection equipment at least once a year. ANSI standards are even more stringent, recommending qualified person inspections every six months.

In addition to formal inspections, workers should conduct pre-use visual inspections before every job where fall protection equipment will be used. Depending on the frequency of equipment use, a visual inspection may be performed daily or per a schedule determined by the company's safety policy.

Invest in Southeast Rigging Inc.'s Fall Protection Solutions

Fall protection equipment safety inspections are critical to ensuring worker safety at height. By adhering to inspection guidelines and pre-use inspections, employers demonstrate their commitment to worker safety and compliance with industry standards.

Southeast Rigging Inc. is the trusted rigging shop serving Jacksonville, Tampa, and Orlando for comprehensive fall protection equipment inspections and top-quality rigging products. Our highly trained professionals prioritize safety, rigorously inspecting all products to meet industry standards.

Contact us today to address your fall protection needs and keep your workers safe at height.

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