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/ By Jason
A post by the International Labor Organization shows that 330,000 workers die every year due to workplace accidents. Taking safety precautions and using the right equipment can lower work injuries and fatalities. It also helps employees feel safer and avoids legal issues for companies.
If you're in an industry involving overhead tasks and heavy lifting, you can use chain rigging equipment to move and secure loads while keeping your workers and facilities safe.
Here, we provide a guide to industrial rigging by discussing different tools, their applications, and essential safety tips. We'll also cover the benefits of chain rigging and how to choose the right tools for your operations.
Chain slings feature metal chains with hooks or other fittings on the ends and come in different styles, such as:
Chain slings can help construction workers hoist steel beams when building structures. They're also great for lifting heavy machines during maintenance and securing heavy loads for transportation.
Since every chain sling is ideal for specific rigging equipment, you should always ensure you use the appropriate one. Further, inspect for wear and deformation in the hooks, fittings, and entire chain before usage. It's also crucial to ensure the chain hangs straight during use to avoid twisting or bending.
Wire rope rigging consists of many thin steel wires twisted together, which creates a strong and flexible solution for lifting heavy items.
The equipment is ideal for many industries because it's not very heavy and can withstand hot and cold working conditions. Factories and power plants often use wire rope rigging to secure moving loads, but you can also find it in most conveyor systems.
Industrial wire rope rigging can wear out after frequent use, so you should always inspect it before every use. Besides, replace it if you notice visible damage to avoid accidents. You should also take other safety measures like:
Maintaining wire rope rigging will optimize lifting and prevent premature wear. Lubricate your ropes regularly to avoid corrosion and reduce friction. Additionally, store away from chemicals and direct sunlight and clean debris after use.
Lifting blocks are rigging tools that distribute weight evenly, reducing the effort required to lift or move heavy objects.
They consist of a sturdy frame and grooves where wheels guide a rope, wire, or chain when managing loads. The blocks also have attachment points at the top, making it easy to attach them to other rigging setups.
Most lifting blocks are made of high-strength steel or aluminum and can swivel, so you don't have to worry about tangling the wire or rope if the load rotates. They are perfect for lifting heavy building materials and lowering equipment into tight spaces.
Apply these safety tips when using lifting blocks:
Load binders are heavy-duty devices for securing loads tightly during transportation or lifting. They tighten chains or straps, ensuring cargo remains stable.
Many load binders are high-strength steel and can handle extreme pressure and weight. They are also available for different rigging chain sizes to ensure a snug and secure fit.
When securing your items with load binders, you can also guarantee safety because they often include locking mechanisms to avoid accidental loosening.
Here are some common uses of load binders:
Before using a load binder, always check for cracks, wear, or deformities. Besides, ensure you have the correct design depending on your load weight and chain size.
You should also use gloves to avoid injuries and ensure you don't overtighten because it can damage the binder or load.
Here are the key benefits of using chain rigging equipment:
Chain rigging equipment requires relatively low maintenance and lasts longer than other options. You don't have to spend too much time fixing or replacing it, which saves money and effort in the long run. However, you must take precautions such as:
Chain rigging equipment allows your employees to lift loads faster and more efficiently. They avoid needing several lifting devices or making adjustments when moving load.
In return, your workers become highly productive and handle more tasks daily. Besides, they enjoy a lower risk of injury and feel more confident in their duties.
According to the National Safety Council, the cost of work injuries was $167 billion in 2022. Using chain rigging equipment in your company can help you prevent high costs in many ways.
For example, it prevents injuries, allowing you to avoid productivity losses. Moreover, you reduce the money spent handling lawsuits and penalties after employees sustain injuries. Using compliant rigging equipment can also help you comply with safety standards in your industry to avoid fines.
While chain rigging equipment may have a higher initial cost than other types of rigging, it's still cost-effective. Most tools have a long lifespan, so you won't need to replace or repair them for long. Besides, you can easily find specialized tools to tailor your rigging system to your operations.
Web slings are lifting tools made from synthetic materials like nylon or polyester. They are ideal for securing loads when using chain rigging to lift or hoist.
Due to their adaptability and soft, wide surface, slings are often helpful when handling the following:
Because web slings are lightweight and flexible, they can reduce worker fatigue. They also come in many lengths and weight capacities to suit different applications.
The most common types of web slings used with chain rigging equipment include:
Twisted web slings and assemblies can lead to uneven lifting and significant wear. Always straighten your slings before use to maintain their strength and safety. Additionally, ensure no one is near the fall zone when lifting or lowering your loads.
Here are other chain rigging safety tips to observe when using web slings:
Safety should always come first when using chain rigging equipment, especially if your workers often deal with heavy loads and work at heights.
Here is the fall protection equipment you must have in your workplace:
A full-body harness fits around the body and has straps that go over the shoulders, around the waist, and between the legs. It also has a strong connection point for attaching a lanyard or rope.
If your worker falls while working with chain rigging, a full-body harness will prevent them from hitting the ground. It may also distribute the force of the fall evenly across the body to avoid significant impact and injuries.
An anchor is a secure point where you can attach fall protection equipment like a harness or lanyard. Depending on what you're lifting, you can install it on a building, a jib crane or any other structure.
Always ensure your anchors are well-fixed and strong enough to handle the weight of your employees. Additionally, get a professional inspection to check for loosening and corrosion.
A lifeline system is a rope or cable that connects your workers to an anchor. It allows them to move around the work area and catches them if they fall. Using it alongside your chain rigging equipment improves safety and ensures compliance.
Debris nets will help you catch any materials or equipment falling from a height. You can place them below a work area or around a construction site to avoid injuries and damage from falling objects and tools.
Tether tracks allow your workers to attach their belongings and equipment to a line. Use these to secure tools when your employees work at heights or in areas where dropping equipment could be dangerous.
If you're looking for chain rigging equipment and don't know how to choose the right one, you should research. Use these tips to ensure you make the best decision:
Before you choose any rigging equipment, you must know the weight of the loads you'll lift. If you select weak equipment, it could break, causing accidents or damage. Always note the weight of your items beforehand and use it as a guide when looking at equipment's working load limits (WLL).
Getting chain rigging equipment made with high-quality materials will ensure it's safe and long-lasting. Look for equipment with durable materials like high-grade steel or synthetic fibers. These are resistant to harsh weather conditions and don't require much maintenance.
Your working environment will affect the efficiency and durability of rigging equipment. If you're working in hot or cold conditions, ensure your equipment is rated to handle those temperatures. You should also invest in corrosion-resistant materials if the machines will be near chemicals or saltwater.
When choosing chain rigging equipment, safety is critical, so double-check it before buying. Go for tools with labels showing the working load limit and ensure they also highlight other safety precautions you should follow.
Sometimes, you may need chain rigging equipment for multiple tasks depending on your field. Invest in versatile tools such as chain slings with adjustable lengths. You could also get those with removable hooks, which you can swap for different lifting needs.
Buying versatile tools will save money and time by allowing you to use the same equipment for many applications. It also saves storage space and reduces employee training needs.
Investing in chain rigging equipment is a big decision, and it's essential to get it right. Here are some key reasons why you should talk to the pros before buying:
Experts can help you avoid costly investment mistakes by ensuring you choose the right equipment. They will ask about the nature of your work and location and recommend suitable options.
They also understand safety standards and can guide you in choosing equipment that meets all the requirements.
Using chain rigging equipment correctly avoids interruptions and improves productivity. Experts can provide tips on how to set up and use your tools correctly. They'll also show you what to look for during inspections and offer tips on preventing wear and tear.
Chain rigging equipment can ensure safe and efficient operations. Understanding the different types available in the market allows you to invest in the best tools and observe safety measures.
It also keeps employees happy with their jobs and helps you avoid losses from worker injuries, penalties, and damages.
Southeast Rigging Inc. supplies chain rigging equipment from top manufacturers at competitive prices. We always inspect all our products before selling them to guarantee quality and complete customer satisfaction. Contact us for different types of rigging equipment in the Southeast region.
